**Introduction to the Premier 1000-Model Steel Roof Tile Roll Forming Machine – 10**
The 1000-model steel roof tile roll forming machine stands as a cornerstone in the construction and roofing industry, specifically tailored to meet the rigorous demands of our esteemed client in Ghana. This machine is engineered for the high-efficiency production of steel roofing tiles that boast exceptional durability and performance. Combining advanced technology, reliable operation, and a remarkable service life, it has emerged as a top pick for roofing sheet manufacturers seeking unparalleled quality and efficiency.
**Key Features of the 1000-Model Roll Forming Machine**
The 1000-model roll forming machine is meticulously designed to meet the exacting standards of modern steel sheet production. It integrates various design elements that make it a versatile and highly productive tool for crafting corrugated steel sheets used extensively in roofing and walling applications. Let’s delve deeper into its core features:
**Heavy-Duty Frame Construction**
The machine’s backbone is a robust 350mm H-shaped steel frame, ensuring it can endure the rigors of continuous, high-speed production. The frame’s sturdy design guarantees stable operation and longevity, even under extensive use, making it indispensable for long-term performance in industries requiring large-scale steel roof tile production.
**High-Quality Rollers**
Equipped with 70mm diameter rollers crafted from high-quality steel, the 1000-model machine ensures superior strength and wear resistance. These rollers undergo heat treatment, chrome-plating, and quenching processes, significantly enhancing their durability. They play a pivotal role in shaping the steel sheets during the forming process, maintaining precision and consistency.
**Powerful Drive System**
Powered by a 5.5kW motor, the roll forming machine drives the forming rollers with high torque and energy efficiency. This motor ensures smooth operation and minimizes energy consumption, contributing to the machine’s cost-effectiveness over time. The drive system employs a one-inch chain transmission, providing seamless, consistent power delivery throughout the production process.
**Hydraulic System**
For enhanced functionality, the 1000-model roll forming machine includes a 4kW hydraulic pump motor. This system supplies the necessary power for the machine’s cutting and punching operations, ensuring accurate and reliable performance. This feature guarantees precision in each sheet’s cutting, maintaining consistent product quality.
**PLC Control System**
The machine incorporates a programmable logic controller (PLC) for automation and precision. The PLC system allows operators to effortlessly adjust production parameters, ensuring consistent product quality and minimizing human error. The user-friendly interface simplifies setup and operation, requiring minimal training for operators.
**Multi-Station Roll Forming Process**
With 18 forming stations, this machine excels in creating highly detailed and uniform roofing sheets. Its versatile design allows it to produce various types of steel roof tiles with different profiles, making it ideal for a diverse range of roofing applications.
**Speed and Efficiency**
Operating at a speed of 12 meters per minute, the 1000-model machine is a highly efficient production tool. Its high-speed operation boosts production capacity, enabling manufacturers to meet the demands of large-scale construction projects seamlessly.
**Material and Final Product Dimensions**
The machine accepts input material with a width of 1200mm, which is reduced to an effective finished sheet width of 1000mm. This ensures the final product is tailored for roofing applications, providing ample coverage and stability for building structures. The material used in the process is typically pre-coated steel, enhancing corrosion resistance and longevity.
**Technical Specifications**
– **Frame Construction**: 350mm H steel welded frame
– **Roller Diameter**: 70mm
– **Roller Material**: 45# steel, quenched and chrome-plated
– **Motor Power**: 5.5kW
– **Transmission**: 1-inch chain drive
– **Hydraulic Pump Motor**: 4kW
– **Control System**: PLC automation
– **Number of Forming Stations**: 18 stations
– **Production Speed**: 12 meters per minute
– **Input Material Width**: 1200mm
– **Finished Product Width**: 1000mm
– **Machine Dimensions**: 8500mm (L) x 1600mm (W) x 1200mm (H)
– **Weight**: Approximately 4 tons
**Advantages of the 1000-Model Roll Forming Machine**
**Enhanced Durability**
The machine’s high-quality steel construction, chrome-plated rollers, and robust frame ensure it is built to withstand the test of time. The components are designed to endure the stresses of continuous operation without compromising performance.
**Cost-Effective Production**
With its efficient motor and chain drive system, the 1000-model roll forming machine offers energy savings, reducing operating costs for manufacturers. Its high production speed and reliability further enhance its cost-effectiveness.
**Flexibility and Versatility**
Designed to produce a wide array of roofing tiles, the 1000-model machine offers flexibility to meet diverse market demands. This versatility makes it suitable for various projects, ranging from residential homes to large commercial buildings.
**Easy Operation and Maintenance**
The PLC control system and user-friendly interface simplify machine operation, allowing operators to set up and run the machine with minimal effort. Additionally, the machine’s straightforward design ensures ease of maintenance and repairs, contributing to its long lifespan.
**High Production Capacity**
With a production speed of 12 meters per minute, the machine ensures manufacturers can meet high demand volumes, making it an excellent choice for large-scale production runs.
**Applications of the 1000-Model Roll Forming Machine**
The 1000-model roll forming machine is widely used in producing high-quality roofing and wall panels ideal for various applications, including:
– Residential buildings
– Commercial structures
– Industrial warehouses
– Agricultural buildings
– Storage facilities
Its versatility makes it an indispensable tool in the construction and roofing industries, particularly for companies involved in large-scale roofing projects.
**Why Choose China Botou Win-Win Roll Forming Machine Co., Ltd.?**
At China Botou Win-Win Roll Forming Machine Co., Ltd., we are dedicated to delivering high-quality roll forming machines tailored to meet our clients’ specific needs. Our team of experts ensures each machine we produce meets the highest standards of durability, efficiency, and precision.
We offer exceptional after-sales service, including installation, training, and ongoing support, ensuring our clients maximize the value of their investment. Our machines are designed to provide years of reliable service, and we stand behind them with comprehensive warranties.
**Contact Us Today**
For more information about our 1000-model roll forming machine or any other products, please feel free to contact us:
– **Company Name**: China Botou Win-Win Roll Forming Machine Co., Ltd.
– **Email**: zhaohuabb@163.com
– **WhatsApp**: +8613832784260
We look forward to serving you and helping you find the perfect roll forming solution for your business.
