**The 900-Type Roll Forming Machine – A Comprehensive Guide to Efficiency and Precision**
The 900-Type Roll Forming Machine stands as a testament to the fusion of advanced technology and robust engineering, widely hailed in the construction industry for its capability to produce an array of high-strength, durable roof tiles. This machine boasts a sophisticated 300mm H-shaped steel frame design, underpinning its stability and sustained high performance over extended operational periods. Below, we delve into the detailed performance parameters and distinctive features of this remarkable machinery.
**Machine Performance Parameters**
**Frame**:
– **300mm H-Shaped Steel Frame**: The backbone of the machine is meticulously welded using premium-quality 300mm H-shaped steel, fortifying it with exceptional load-bearing capacity and steadfast stability. This design ensures seamless, high-load operations devoid of deformation or vibrations.
**Roller Shaft Diameter**:
– **70mm Roller Shaft Diameter**: With a substantial diameter of 70mm, the roller shaft can endure significant loads while maintaining uniformity in forming quality. This size is amply suited for enduring long-term, high-intensity production demands.
**Number of Forming Rows**:
– **9 Forming Rows**: Equipped with nine forming rows, this machine concurrently executes multiple forming processes, dramatically enhancing production efficiency and ensuring uniformity in tile quality.
**Roller Material**:
– **45# Steel Quenching Process**: Crafted from 45# steel and subjected to a quenching process, the rollers exhibit remarkable hardness and wear resistance, thereby prolonging the machine’s lifespan.
**Motor Drive**:
– **3kW Motor**: The heart of the machine is powered by a 3kW motor, guaranteeing reliable operation. This motor is highly efficient in energy conversion, capable of running continuously without compromising performance.
**Chain Drive**:
– **1-Inch Chain**: A high-strength 1-inch chain is integrated into the machine, ensuring stable transmission performance, minimizing wear during prolonged use, and extending the equipment’s durability.
**Hydraulic System**:
– **3kW Oil Pump for Hydraulic Power**: The machine incorporates a 3kW oil pump, providing robust hydraulic power for efficient and precise cutting and adjustment operations.
**PLC Automation Control**:
– **PLC Automation Control System**: Featuring an advanced PLC automation control system, the machine automatically adjusts operating parameters, minimizing manual intervention and enhancing both production efficiency and accuracy. The user-friendly interface simplifies operation.
**Working Principle**
**Feeding**:
Raw materials, typically color-coated steel or galvanized steel coils, are fed into the roll forming machine via a feeding platform. The machine adapts automatically to the desired tile size, ensuring the steel sheets are pressed to precise thickness and width specifications.
**Forming Process**:
The color-coated steel sheets traverse a series of forming rolls, which progressively mold them into the desired tile shape. Each roller is powered by a robust motor, transmitting force through chains for accurate shaping.
**Cutting**:
Upon reaching the desired length, the hydraulic system engages the cutting function. Powered by an efficient oil pump, the hydraulic cutting system ensures precise cuts and swift operations.
**Discharge**:
Post-cutting, the finished tiles are automatically conveyed to the receiving platform via the discharging system, marking the conclusion of the production cycle.
**Main Features and Advantages**
**High Efficiency**:
With nine forming rows, the machine produces high-quality tiles swiftly, significantly boosting production efficiency.
**High Precision**:
The PLC automation control system maintains exceptional accuracy during forming and cutting, ensuring consistent tile quality.
**Stability**:
The 300mm H-shaped steel frame and 70mm roller shafts ensure robust stability and durability, facilitating prolonged high-load operations.
**Low Maintenance Cost**:
The 45# steel quenched rollers and resilient chain drive system offer high wear resistance, extending equipment lifespan and reducing maintenance expenses.
**Easy Operation**:
The PLC control system simplifies parameter setting, minimizing manual intervention and optimizing production efficiency.
**Energy Efficiency**:
The 3kW motor and hydraulic system ensure efficient operation while minimizing energy consumption, aiding in cost reduction.
**Application Areas**
The 900-Type Roll Forming Machine excels in producing diverse roofing and wall panels, particularly for large-scale projects. Its key applications include:
– **Construction Industry**: Manufacturing roofing tiles, wall panels, exterior cladding, and other building materials.
– **Factories and Warehouses**: Ideal for quick-installation steel-structure buildings like factories and warehouses.
– **Agricultural Greenhouses**: Suitable for roof and wall coverings in agricultural settings.
– **Other Industries**: Including workshops, commercial buildings, and more.
**Contact Information**
For detailed inquiries or pricing on the 900-Type Roll Forming Machine, please do not hesitate to reach out:
– **Whatsapp**: +8613832784260
– **Email**: zhaohuabb@163.com
– **Company Name**: China Botou Win-Win Roll Forming Machine Co., Ltd.
We are dedicated to providing you with top-notch, reliable roll forming machines that enhance production efficiency and minimize operational costs.
