**Title: The CZ Steel Equipment – 10: A Versatile High-Performance Machine for Efficient Purlin Production**
Introduction to the CZ Steel Equipment
The CZ Steel Equipment, model 10, stands as a testament to innovation and versatility in the steel fabrication industry. This high-performance machine is specifically designed for the production of CZ purlins and C-section steel profiles, which are indispensable in the construction sector, particularly for the fabrication of roofing and wall systems in steel structure buildings, warehouses, and workshops.
One of the most notable features of the CZ Steel Equipment is its electric type change technology. This technology allows the machine to efficiently produce different specifications without the need for manual adjustments or tools, thereby enhancing productivity and reducing downtime. The equipment’s high speed, precise forming, and ease of operation further cement its position as a favorite among industry professionals.
The CZ Steel Equipment is equipped with a servo motor drive and PLC control system, ensuring stable performance and improved production efficiency. The focus on flexibility and automation makes this equipment capable of producing various sizes and thicknesses of C, Z, and U-shaped profiles. This makes it the perfect solution for clients seeking reliable, efficient, and automated purlin production.
Detailed Performance Parameters
To fully understand the capabilities of the CZ Steel Equipment, let’s delve into its detailed performance parameters:
1. **Forming Main Machine**:
– **Feeding**: The machine is equipped with guide shafts and guide wheels to ensure smooth material feeding.
– **Leveling**: It uses two upper rollers and three lower rollers with two-stage feeding. The material, which is 45# round steel, is heat-treated to HRC 50-55 for increased durability.
– **Main Forming**: Features 16 sets of rollers, with the specification size adjustable via a computer-controlled system.
– **Ribbing**: Creates straight ribs for added strength.
– **Straightening**: Incorporates rotating side wheels and flat shafts to achieve precise straightening of the material.
– **Feeding (again, for subsequent processes)**: The feeding mechanism uses an upper and lower shaft gear drive with transmission to ensure smooth material flow.
– **Punching**: Capable of punching single and double holes after forming. Options include round holes (Φ14mm, Φ16mm) and elliptical holes (14x28mm, 16x28mm).
– **Cutting**: Seamless cutting without the need for blade changes. The cutting is manual with a changeable type mechanism, using Cr12MoV material for the cutting blades.
2. **Control System**:
– **Main Control Cabinet**: A rotating rack-type control cabinet for easy access.
– **Type Change Method**: PLC-controlled, with four reducers driven by servo motors. The type change uses linear guide rails and bearings for smooth adjustments.
– **External Controller**: Equipped with an external controller for easy forward and reverse operation during production and debugging.
– **Main Components Origin**: PLC (Xinjie), Touchscreen (Xinjie), Relay (Schneider), Servo Drive (Zhongchen), Length Encoder (Repu).
3. **Hydraulic System**:
– **Hydraulic Pump Station**: A 5.5kw hydraulic pump station with a capacity of 150 liters to provide necessary power for hydraulic components.
4. **Unloading Rack**:
– **Load Capacity**: 5 tons.
– **Tightening Method**: Manual crank for ease of adjustment.
– **Braking**: Main spindle tightens for secure operation.
5. **Support Table**:
– **Support Frames**: Includes 3 support frames.
– **Support Method**: The frame is made from welded square tubes and angle iron, with support cylinders installed on the surface.
6. **Performance Parameters (Materials and Construction)**:
– **Roller Material**: Gcr15 bearing steel. Processing includes rough machining followed by heat treatment to HR58-60 and CNC precision machining.
– **Main Shaft Material**: 40Cr. Processing includes Φ90 rough machining, quenching treatment to HRC28-32, fine machining, and external grinding with electroplating.
– **Frame**: 400H-type steel for robust construction.
– **Wall Plate Thickness**: 30mm.
– **Reducer**: K107 hard-tooth bevel gear reducer for efficient power transmission.
– **Motor**: 22kw servo motor (Zhongchen) for reliable performance.
7. **Product Production Parameters**:
– **Product Specifications**:
– Width: Adjustable between 80mm to 300mm.
– Height: Adjustable between 40mm to 100mm.
– Small Edge: Adjustable between 10mm to 20mm.
– Plate Thickness: Adjustable between 1.5mm to 3.0mm.
– **Discharge Speed**: 15-25 meters per minute, depending on the number of punched holes.
– **Material Compatibility**: Suitable for Q195, Q235 hot-rolled or galvanized steel strips.
Contact Information
For further inquiries, orders, or additional information about the CZ Steel Equipment, please contact China Botou Win-Win Roll Forming Machine Co., Ltd. at the following details:
– **Phone (Whatsapp)**: +86 138 3278 4260
– **Email**: zhaohuabb@163.com
– **Website**: www.cnwinmachine.com
In conclusion, the CZ Steel Equipment, model 10, is a versatile and high-performance machine that offers unparalleled efficiency and precision in purlin production. With its electric type change technology, servo motor drive, PLC control system, and a range of adjustable parameters, this equipment is poised to revolutionize the steel fabrication industry. Should you require more information or wish to make an order, please do not hesitate to contact China Botou Win-Win Roll Forming Machine Co., Ltd.
